Optical Bonding Manufacturing & Solutions - E3 Display AZ E3 Displays - Custom Touch Design Solutions Tue, 10 Oct 2023 13:10:24 +0000 en-US hourly 1 https://wordpress.org/?v=6.0.6 https://www.e3displays.com/wp-content/uploads/2019/12/cropped-Asset-1-32x32.png Optical Bonding Manufacturing & Solutions - E3 Display AZ 32 32 SID Display Week in Los Angeles https://www.e3displays.com/sid-display-week-in-los-angeles/?utm_source=rss&utm_medium=rss&utm_campaign=sid-display-week-in-los-angeles Tue, 14 Mar 2023 19:11:00 +0000 https://www.e3displays.com/?p=14443 Read More

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Hosted by the Society for Information Display (SID), the International Display Week Symposium, Seminar, & Exhibition, will be held at the Los Angeles Convention Center from May 21-26, 2023.  Don’t miss the leading display experts’ technical sessions, short courses, seminars, and business conference showcasing the latest technology advancements in electronic displays and imaging.

The six-day event features nearly 400 technical presentations, numerous tutorials and short courses, a seminar series, a business conference addressing the display market outlook, an Imaging and Vision Special Event, the I-Zone, and over 100 exhibitors. While you’re planning your conference schedule make sure to reserve an in-person meeting with E3 Displays Co-Founder and Executive VP, Rob Tomasek.  E3 will be in meeting room #44.

E3 Displays designs and manufactures custom display, touch, and electronics solutions for its customers in the automotive, aviation, commercial, industrial, medical, and military markets, delivering high-reliability performance in the human-machine interface (HMI) function, every time and everywhere.  

If you have any questions about E3 Displays and the value and solutions they provide, please contact Rob through LinkedIn to schedule a meeting at the SID Display Week 2023.  Rob enjoys networking with others and will demonstrate how his resources and connections can bring value to you, your products, and your business. 

Looking forward to seeing you at the Los Angeles Convention Center!

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E3 Displays Screens Are Now Available In Ubiqconn’s Devices https://www.e3displays.com/e3-displays-screens-are-now-available-in-ubiqconns-devices/?utm_source=rss&utm_medium=rss&utm_campaign=e3-displays-screens-are-now-available-in-ubiqconns-devices Mon, 29 Aug 2022 21:40:18 +0000 https://www.e3displays.com/?p=14420 Read More

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Ubiqconn Technology Inc., the manufacturer of the RuggON brand of ruggedized mobile solutions, announced that its COTS and customized RuggON devices are now also available with E3 Displays, recognized worldwide as cutting-edge sunlight-readable display solutions. The RuggON line includes rugged monitors, mobile computers, rugged tablets, and military panels.

“Today’s technology industries demand integrated flexible and at times customized solutions,” stated Tom Wang, Ubiqconn North America CEO. “Mutual beneficial partnerships are a must to achieve larger goals. Teaming with E3 Displays gives our customers access to their extensive technical and operational expertise as well a new line of COTS and custom sunlight readable displays. We are excited to work with E3 Displays and are delighted to know we provide customers additional high-quality displays.”

E3 Displays is a global design and manufacturing company that helps the world’s most innovative companies define the future of their business display needs. It offers reliable display solutions made specific to customers’ needs. E3 Displays has the cross-market expertise to serve many industries, from high-performance to cost-sensitive. These include consumer applications, digital signage, commercial, gaming, industrial, marine, avionics, medical, and military.

“Displays are a centerpiece in any hardware,” commented Chuck Rahrig, E3 Displays president and co-founder. “They allow digital products to provide a company’s important visual messages and enable their workforce to be as effective as possible. We look forward to working with Ubiqconn and supplying its RuggON line of rugged computers with displays that ensure the visual entity exceeds users’ optical and performance requirements.”

For over 10 years, Ubiqconn has been engineering, manufacturing, and marketing rugged mobile devices that feature sunlight displays and more, offering exceptional value and quality to improve user experience. Its RuggON brand can be found in such diverse industries as logistics, law enforcement, EMS, field services, and the military. It is committed to meeting higher standards to achieve customer satisfaction. Offering solutions from renowned E3 Displays continues that practice.

About Ubiqconn Technology Inc.

Ubiqconn is an innovative manufacturing company that specializes in industrial Internet of Vehicle (IoV) solutions and embedded Internet of Things (IoT) solutions. Ubiqconn is also the manufacturer of the RuggON branded line of rugged computing solutions. For Industrial IoV solutions, we continue to develop and expand the product range of logistics & transportation applications. For Embedded IoT solutions, we offer a series of low-power Systems on Modules to accomplish customization needs. Ubiqconn is a subsidiary of the FIC Group, a leader in the global high-tech design, engineering, and manufacturing for over 40 years. Given this experience, Ubiqconn’s professional team also provides high-quality assurance in ODM and OEM products. With a perfect balance between technology and application know-how, Ubiqconn can achieve the customer demand to conquer the increasing challenge in IoT. For more information, visit www.ubiqconn.com

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Northern Arizona University Seniors Design “De-Bonder” Revolutionizing E3 Displays Optical Bonding Process https://www.e3displays.com/northern-arizona-university-seniors-complete-capstone-project-with-e3-displays/?utm_source=rss&utm_medium=rss&utm_campaign=northern-arizona-university-seniors-complete-capstone-project-with-e3-displays Thu, 22 Jul 2021 23:10:50 +0000 https://www.e3displays.com/?p=13898 Read More

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Pictured from left to right: Alyssa Lessard, Maxwell Rascon, Jonathan Chin, Chuck Rahrig (President and Co-Founder of E3 Displays), Anthony El-Shamsi, Alexandria Brown 

E3 Displays (E3D) recently sponsored a Senior Capstone Project for Northern Arizona University (NAU) College of Engineering. Two NAU students who were summer interns at E3 Displays were part of a team of seniors (a total of six students involved in their Engineering Capstone project). 

The team was provided with ideas and they chose to design and build an automatic glass removal system to replace the manual method that was being used. This equipment would allow E3D to more efficiently remove cover lenses or touch panels on completed units for which customers returned for rework. 

The de-bond process is typically used on returned customer units due to assembly damage or a non-functional component.  Removing, salvaging, and re-using the display, touch panel, cover lens, and other components is critical to the de-bond process.

E3 Displays Optical Debonder Concept Model E3 Displays Optical Debonder Concept Model E3 Displays Optical Debonder Concept Model

Pictured: Proposed Concept Models 

The NAU students worked with E3D to create several design ideas; E3D provided guidance and expertise in working to a final design and hardware selection. E3D supplied the team with requirements that the final design must encompass to meet the demands of their manufacturing process. 

Criteria and requirements for de-bond equipment:

  •           – Equipment max footprint of 10 ft x 10 ft
  •           – Remove touch panel/cover lens from the LCD without damage
  •           – Separated components will be reused
  •           – Improved yields over current manual procedures
  •           – Automate the process to reduce current labor-intensive de-bond procedures
  •           – Serviceable for repairs and rework
  •           – Equipment is capable of de-bonding displays from 3.5 inches to 17 inches
  •           – Process minimum 20 units per day
  •           – Audio/visual signal once de-bond is complete

E3 Displays Optical Debonder Concept Model

The Capstone Project is a senior-level dual semester course.  In the first semester, the team concentrated on gaining knowledge about the current de-bond process while interviewing E3D staff and brainstorming ideas.  The second semester’s focus was on documenting and building the final design. E3D helped by guiding the students during the design and build stages, supplied funding for the project, and provided access to hardware/tools and the E3D facility during the build phase. 

Throughout the design and manufacturing process, the capstone team overcame several challenges through an in-depth risk analysis identified below:

E3 Displays NAU Optical Debonder Concept Model

The risk analysis provided the team – and E3 Displays – visibility into the PROS, CONS, and consequences of the various design parameters.  The ability to re-use individual components after the de-bond process amounts to significant cost savings for both customers and E3D – reducing the need to purchase new components and reducing electronics waste which must be properly disposed of.

The NAU Capstone Project was successfully completed in May 2021.

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The Secret To Longer Battery Life https://www.e3displays.com/the-secret-to-longer-battery-life/?utm_source=rss&utm_medium=rss&utm_campaign=the-secret-to-longer-battery-life Mon, 21 Jun 2021 22:30:22 +0000 https://www.e3displays.com/?p=13798 Read More

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The need for smart homes, offices, or even streets has drawn us towards the Internet of Things (IoT). Applications with display technology are around more than ever. Today, consumer devices boast exceptionally bright and detailed displays, ranging from higher pixel density on the latest iPhones to 4K HDTVs and watches using OLED technology. This rich graphical experience, however, has come at a great cost in terms of power usage. Whether it’s a smartphone, tablet, or laptop, the display is typically the component that requires the most power.

Before, we had more devices used indoor environments, but now we need many of them for on-the-go use.

We now take our devices almost everywhere. The more we want to stay connected, the greater the need for power efficiency. Since we now have devices like fitness trackers, cyclometers, and smart monitoring systems that we need outside, we should consider how we can make them work more efficiently in their environment. That entails looking beyond the backlit LCD.  The increased demand for mobile devices is driving the need for Memory Displays or MLCD. It can be the secret to longer battery life; let’s find out “HOW.”

 

What are memory displays?

The backlight in an LCD wastes most of the light it produces and is typically the most power-draining component in a device. The good news is that there are low-cost and widely available Reflective LCD screens that use ambient light to illuminate the display. Also, these displays now include Memory-in-Pixel (MIP) technology, which allows screens to hold a static image indefinitely without drawing power.

The memory LCD has high pixel density and the low power display requires no back-lighting. They draw in the 100uA of current while idling so they are perfectly suitable for applications that always use batteries.

 

How do memory displays work?

Sharp and JDI have recently introduced a Reflective LCD with MIP aimed at the wearable/IoT market. MIP works similarly to eReader technology, which only requires electricity for graphics that change on the screen. Reflective LCDs with MIP provide this energy efficiency to full-color panels capable of displaying HD video. The fact that it is not an experimental or nascent technology is also significant to product engineers and device producers; it is LCD, which is simple to adopt and integrate. This means they’ll be able to work inside their supply chains to achieve significant efficiencies, allowing their products to do more and go further.

Reflective displays have been increasingly popular in recent years as a result of their energy efficiency, which is due in part to their ability to exploit ambient light sources. The most important is sunlight, which has a two-fold benefit. Reflective displays adopt the better approach of using sunlight to help illuminate the panel, resulting in significant efficiency and usability advantages.

Cyclists and runners understand the value of a device’s daytime readability. Medical and industrial devices are no exception. With a reflective display, any screen that needs to go where its user does would perform better and last longer in the sunshine.

Reflective displays have their advantages and they are not just about the long battery life, but viewability too.

MLCD Low Power Display

Benefits of memory displays

Engineers and product designers have long desired to move away from backlit displays, which consume roughly 80% of a device’s power, but there haven’t been many alternatives.

  •     Advances in OLED and MicroLED technology are pushing the boundaries of emissive displays, but even these types of displays aren’t as energy efficient as reflective displays. The materials are either less stable or prohibitively expensive. They do, however, lose the backlight and address a problem with reflective displays: how to light the display when there is no ambient light. This is where a front-light system comes into play.
  •     An ultrathin front light that can be laminated over the top of a device and requires only one LED to illuminate the display. This light only turns on when needed, resulting in an extremely efficient lighting system that works in all lighting conditions.
  •  

Weight of memory display

The extremely slender module is available with a lightweight two-glass design plus an integrated driver in the panel. The 3-wire SPI serial interface incorporates the Memory LCD into a simple design (SI, SCS, SCK).  The weight of the memory display makes it easier to embed in small screen applications too.

 

The Efficiency of the Memory display

Continuous grain silicon LCD memory with greater electron mobility than typical amorphous silicon enables a pixel engineer to integrate a bit of SRAM. However, it also allows the engineer to provide a relatively simple 3-wire SPI interface right out of the box instead of other low-power technologies that require more expensive components and upwards of 40 to support an interface.

This LCD uses a three-wire interface, notably the spy bus, which is essentially a chip select with a data clock. This is an interface that is quite common in the industry and has already been built in most embedded processors. This gives memory LCDs a significant benefit in that engineers do not require any external devices, resulting in lower power usage.

 

Understanding Ultra-Low Power Memory Displays

When we talk about embedded technology, the Memory LCD seems to be a perfect fit for it. As the sizes of the application, wearables, and other small-screen applications are getting smaller. This is where Ultra-Low Power Memory Display comes in handy. Embedded 1-bit memory in each pixel provides an always-on display that can deliver high-comparison, low-power content.

 

Ultra-Low Power Consumption Displays working

LCD memory technology is now the future because it offers high-contrast, high-resolution outdoor displays. The populous Pebble watch already uses them. These LCD modules incorporate 1-bit memory in each pixel to allow each pixel to maintain a state with a low power requirement. This provides a display mode always low in power (only one voltage is required), even when pictures are updated. This helps designers build long battery life products.

It also minimizes sweeping images or “clipping” because only the portion of the image that needs to be updated is changed. Right now, Memory LCD is strong competition for the Smartwatch industry. With Android Wear on the horizon, perhaps Smartphones might leverage Memory LCD to develop a smartphone with weeks of battery life instead of days or weeks.

 

The wide viewing angle of MLCD

Since the wearables or the devices are now used outdoor, we need to establish an understanding of the viewability of different temperatures or weather.

 

All light & all-weather viewability

Sharp’s reflective Memory LCD technology uses ambient light as part of the display mechanics at the moment. This implies that the brighter the environment, the better the display appears, allowing you to offer sharp, high-resolution, high-contrast visuals to your outdoor wearable, portable, and other small-screened products. 

 

Stability in Low Temperature

Sharp’s Memory LCD leaves bi-stable technology stopped in its tracks when it comes to robust, low-temperature LCD performance for wearable, mobile, and other small-screened devices. Memory LCDs have 1-bit memory embedded in each pixel, allowing them to provide an “always-on” display capable of presenting high-contrast, high-resolution material while consuming very little power. 

Memory LCD E3 Displays Low Power

Optical bonding enhancing the readability – How it works?

Direct sunlight or high-bright applications can cause glare and reflection on TFT LCD monitors. There is an air gap between the TFT panel and the cover lens in practically all TFT LCDs. In high-brightness installations, having an air gap creates recurrent refraction between each component level of the display. Optical bonding reduces reflection inside these components, increasing contrast and making the screen more readable in bright outdoor or high-light environments without increasing the panel’s brightness.

When applied to equipment that runs outside or in brightly lit situations, the Optical Bonding technique is particularly well suited and much more successful.

When LCDs, including touchscreens, are made, the screen’s front glass is stacked onto the LCD module. This isn’t a problem in most viewing situations, but in other cases, such as outdoor placement, the small gap between the two layers can degrade viewing performance.

 

Benefits of optical bonding

The light from the LCD reflects through the gap and then the screen’s outer glass to generate the display on a non-optically bonded monitor. When the light goes through the gap and glass of the screen, it is interrupted and bends, and some of it is reflected in the LCD module, which is known as refraction. This refraction across the layers reduces the brightness and readability of the final image by reducing its intensity and clarity. The disruptions and chances for light to be reflected are eliminated by connecting the LCD module and glass. Because more light reaches the screen’s surface, the image seems brighter.  Increased brightness and readability requires less use of the battery power for the back light.

 

Memory Display Applications

So, you address pixels individually with a randomly accessible stored bit per pixel cell structure, refreshing only those pixels that need to be altered and so minimizing power consumption. These displays are ideal candidates for battery-powered applications such as wearable medical devices, wearable sports gear, Internet-of-Things (IoT) products, and other portable applications due to their exceptionally low-power LCD cell structure design. The most common applications we encounter now includes:

  •     Watches
  •     Healthcare devices
  •     IC recorders
  •     Secondary displays on DSLR cameras

These are daily applications we are using and yes, MLCD is the way to have longer battery life for them.

 

Conclusion

So, with the enhancements in the IoT devices that are now increasing day by day, having an MLCD to provide a long battery life is also a must. It is not only lightweight but also possesses the ability to work in different environments and weather conditions. OLED advancements along with MIP technology is a hope for the engineers to work on making these smaller screen applications more useful for people.

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How Optical Bonding Using Acrylic-Based Adhesives Is Taking User Experiences To The Next Level https://www.e3displays.com/how-optical-bonding-using-acrylic-based-adhesives-is-taking-user-experiences-to-the-next-level/?utm_source=rss&utm_medium=rss&utm_campaign=how-optical-bonding-using-acrylic-based-adhesives-is-taking-user-experiences-to-the-next-level Thu, 22 Oct 2020 12:00:03 +0000 https://www.e3displays.com/?p=13569 Read More

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Regardless of the setting, it is difficult to find an industry or a place that is devoid of electronic displays. The way that they improve the user experience and ease interaction make them a choice that is not bound to go away anytime soon. Due to how ubiquitous they are, they are constantly in production to fulfill the demand that exists.

However, with consistent user interaction comes the need for durability. This leads to manufacturers having to put a layer of plastic or glass atop the actual electronic display. This protects the display against trauma and dysfunction from regular use. However, to ensure that the protective layer of glass or plastic sticks strong to the screen, it needs to be bonded to the LCD with adhesive. The same process applies when applying a touchscreen to the display beneath it.

This presents the need for an adhesive which is not only strong in its bond, but that does not impair the visual experience for the user. Any adhesive that fits this profile also needs to be usable in large production scenarios and not be too expensive for potential large scale use.

The market for electronic screens and displays is continually expanding and its value is consistently on the increase. This indicates how important this market is, and as a manufacturer, it is important to ensure the quality of your displays the very best.

What is Optical Bonding?

As the glass or touchscreen needs to stay in place over the LCD panel, a layer of adhesive is applied. This bonds the two components solidly together, without a gap between them. During the process, there is a high emphasis on ensuring perfect readability. This entire process is what is known as optical bonding.

What Adhesive Is the Best for Optical Bonding?

One of the best choices for an optical bonding adhesive is an acrylic-based adhesive. A more technical name for these adhesives is liquid optically clear adhesive (LOCA). Optically clear refers to how they maintain the visual quality of the display, which is one of the needed attributes for a good optical bonding adhesive.

These acrylic-based adhesives adhere solidly to the typical array of materials that are found around or over a display, such as glass, plastic, and metal. They maintain high visual quality and readability for the display with their ability to transmit light effectively and low levels of haze. The optical bonding process can be easily adapted to automated manufacturing processes for cost-efficiency.

Durability is a major concern for displays, particularly touch displays, as they are constantly being interacted with. This is another area in which acrylic-based optically clear resins have a major advantage. They are able to persist and maintain their integrity under high temperatures, as well as regions with high levels of moisture in the air. This makes these adhesives very versatile. They can be used in essentially all cases where a display is required. They can resist temperatures higher than the boiling point, and large changes in temperature even to below freezing.

 

What Are the Advantages of Acrylic-Based Adhesives in Optical Bonding?

Acrylic-based adhesives are perhaps the most versatile and durable options available for optical bonding manufacturing processes. This is due to the numerous advantages that they confer.

  1. 1. ) Chemical Resistance: Touchscreens and displays in certain locations, such as medical settings, require consistent cleaning and this involves exposure to strong cleaning chemicals. The material used for bonding must be able to withstand such chemicals and solutions, which acrylic-based adhesives are capable of.
  2. 2. ) Stress Relief: Acrylic-based optical bonding adhesives possess great flexibility, which provides benefits in multiple ways. By using acrylic-based adhesives for optical bonding:
    1. Device displays can withstand shock better. Particularly with smartphones that are portable and small enough to be accidentally dropped, the layer acrylic-based adhesives form is able to absorb part of the shock.
    2. Allow for foldable displays. In most displays, the glass and the actual display panel are not able to withstand the folding or bending process. When this is accommodated for, the layer of the optical bonding adhesive is able to withstand the folding as well, particularly when acrylic-based. Organic adhesives are not as flexible in most cases.
    3. The stress of temperature-based expansion is absorbed. Devices with displays tend to have several types of materials surrounding the panel. This includes glass and metal. When heat is produced, these materials expand, and at different rates. If the adhesive is inflexible, it can crack the surrounding components, including the display panel, by not accommodating for the expansion. Acrylic-based adhesives are able to do this.
  1. 3. ) Weather resistance: Acrylic-based adhesives can withstand high levels of humidity as well as the UV radiation from sunlight and very hot sources. Along with this, they possess a very high threshold for heat, and can resist very high temperatures. This is very useful for displays that are permanently situated outdoors.
  2. 4. ) Superior optical properties: Optical bonding technology requires an adhesive that preserves light passing through it as well as possible. Acrylic-based optically clear resins allow light to pass through them without refracting or dispersing the light in any unwanted ways. They hold a major advantage over air-gapped displays in this regard. The haze that is present with other adhesives is essentially negligible with acrylic-based adhesives.
  3. 5. ) Can be easily composited as required. For manufacturers looking for more flexibility, they can use acrylic-based adhesives that require being composited from two parts. There are also products that can be used as-is without the addition of another substance required. These are more popularly used.
  4. 6. ) Come in different forms to adapt to manufacturing processes. Acrylic-based adhesives are available in different forms to allow for more versatility in how they are applied during the manufacturing process. Some are more fluid than others, which allows them to be applied to cover larger areas faster. In some cases, they flow slower, which can allow for more time for application of the resin when required. Also, some acrylic adhesives settle to a determined viscosity after some time, which allows placement to be more accurate. These are known as thixotropic resins.

Optical Bonding

What Are the Mechanisms for the Optical Bonding Process?

Techniques for applying acrylic-based adhesives to displays remain versatile. Numerous optical bonding processes can be used to apply the liquid resin, which can sometimes be informed by the type of display and its size. These include processes such as screen printing, dam and fill, dam and injecting, patterning, and so on.

Following applying the optically clear resin, it must be cured. This can be done using heat or UV light, or both combined. However, UV light is the more popular method. Heat curing is more complex as it uses two-part products.

Can Acrylic-Based Adhesives Keep Up with Improving Display Technology?

Displays are continually improving to provide better detail, color, brightness, and more. This holds particularly true in the case of consumer-grade displays such as in televisions, smartwatches, smartphones, and computers. As the standards for display technology continues to increase, it is valid to wonder whether current optical bonding adhesives such as acrylic-based optically clear adhesives will be able to maintain their optical quality.

Display Technology

Although LCDs are the mainstay for display technology at the moment, OLED displays are gaining prominence in the smartphone and television markets due to generally better contrast, colors, and efficiency. Acrylic-based adhesives need to preserve visual quality to the extent that these improvements will be perfectly appreciated by the consumer.

Flexible displays are an interesting development, and while some consumer technology is available with such displays, they are not yet mainstream. However, it is required in displays with this form factor that the adhesive used is able to withstand repeated stress in the form of folding without losing its optical performance.

5G technology is quickly becoming more prevalent, and particularly in the smartphone industry, manufacturers are rushing to include 5G as a selling point of their new devices. 5G devices generate more heat than usual mobile devices, and in a space, as enclosed as a smartphone, the optical bonding adhesive needs to be able to withstand the continuous heat that may be produced.

Even as it is now, acrylic-based optically clear resins are able to perform admirably in a huge number of use cases. With continual improvements in the field of material science and engineering, optical bonding technology will be able to meet up with the needs of the display market.

Conclusion:

With the display market only growing bigger, optical bonding technology continues to hold importance, and with these, acrylic-based adhesives are the superior option in the manufacturing of displays. They proffer significant advantages in their weather and chemical resistance, flexibility and stress relief, and more. As technology improves, acrylic-based optically clear resins may still prove to be adequate for the improvements in the display market.

Your business deserves the best, and so do your customers. Ensure that you provide them with the optimal user experience with your displays by using optical bonding processes for your displays. 

About E3 Displays:

We’re a global design and manufacturing company that helps the world’s most innovative companies define the future of their business display needs. With over 20 years of combined experience in display technology, E3 Displays has everything you need to develop and manufacture your custom touch display all in one place. With customer-centric solutions featuring strategic planning, competitive pricing, longevity, and support, we ensure the best products on the market to help you scale. In the end, displays are a centerpiece in any hardware that provides a very important visual message in your product. We want to ensure that the visual entity exceeds your optical and performance requirements.

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5 Optical Bonding Advantages Every Innovative Company Should Know https://www.e3displays.com/5-optical-bonding-advantages-every-innovative-company-should-know/?utm_source=rss&utm_medium=rss&utm_campaign=5-optical-bonding-advantages-every-innovative-company-should-know Mon, 17 Aug 2020 17:00:37 +0000 https://e3displays.com/?p=13472 Read More

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Optical bonding is a type of integration service that is used to laminate a touch screen or other rigid material to the top surface of an LCD. The bond is created by dispensing and then curing a form of optically clear adhesive between the touch screen and display creating a permanent bond with no air gap between the two components. There are many advantages to the optical bonding method of integration vs traditional perimeter gasket attach methods, one of the most notable being the enhanced performance. Here are the top 5 benefits every innovative company should know, with an inside look at choosing the right adhesive and which industries are the most suited for an optically bonded display.

Air Bonding Vs. Optical Bonding 

Traditionally, touch sensors or other rigid materials are bonded to the display with adhesive tape that is only applied to the edges. This process is referred to as “air bonding”. This creates a detrimental air gap that weakens the LCD display, distorts imagery in sunlight, traps impurities that shorten the life of the display, and much more. Optical bonding is the process of attaching a glass/plastic/filter substrate or touch panel to an LCD module. Liquid optically clear adhesive (LOCA) is placed between the cover substrate and LCD to completely fill the air gap. The assembly is cured via a UV-light process that fixes the display/substrate together while solidifying the gel, creating an optically brilliant and ruggedized display solution.

1. ) Achieve Clarity and Viewability 

Optical bonding eliminates the internal reflection between the LCD and the cover glass or touch screen because the bonding process creates a single index of refraction. Reducing internally reflected light loss increases display contrast and viewability. Improved display contrast enables displays to be more readily seen in bright ambient conditions, without increasing backlight brightness and the associated unwanted higher power and higher operating temperatures.  Optical Bonding

2.) Maximum Protection

Optical bonding dramatically increases both physical durability and impact resistance. Unlike traditional, unprotected LCDs, optically bonded displays can have a cover glass that protects the display from rain, dust, snow, hammers, screwdrivers, etc. This not only helps a display withstand the elements but also makes the LCD cover glass vandal-resistant. Adding custom cover glass, touch screens, optical filters, optical coatings, and other enhancements with optical bonding creates a durable and complete rugged solution. Optical bonding is an effective solution for improving resistance to shake and shock environments – a benefit especially useful in harsh military and avionic environments. A rugged display is one that will last and reach full-term life expectancy. Maximum Durability

3.) Dust and Moisture Prevention

Traditional touch screen configurations are only bonded from the sides and leave a massive air gap in the middle that can allow dust, dirt, and moisture to get in and destroy the display from within. The optical adhesive fills the gap between the substrate layer and LCD, preventing contaminants from impacting the display viewability. Water and electronics just simply do not mix and condensation or impurities can render the display unreadable. This advantage is especially important in maritime environments where displays are often exposed to harsh saltwater. Optical Bonding

4.) Accurate Touch Experience

For LCDs with touch sensors attached, the touch sensor cover lens thickness influences touch accuracy and can affect usability with both touch pens and bare hands. Air bonded solutions that require high levels of durability typically require thicker cover lenses which can impact touch performance. Optically bonding the touch sensor to the LCD maintains maximum durability with thinner cover lens materials thus maintaining or increasing touch accuracy. When a display has a more accurate touch experience, it can be used more efficiently in fast-paced environments. 

5.) Improved Heat Dissipation

Heat dissipation is a key element in measuring display performance. The heat generated by the operation of the display is dissipated through optical material and is not blocked by insulating air layers. By filling the insulating air gap between the components, heat can be transferred to the outside environment. The improved heat dissipation also increases the LCD display’s solar aging performance. Improved heat dissipation can decrease display solutions thickness because the need for cooling fans or other similar features is eliminated.

Which Industries are Most Suited to Optical Bonding?

Optical bonding is popular among the military, marine, medical, transportation, and retail sectors whereby a higher-performing display is required due to the harsh environments. Optical Bonding is suited to industries that tend to use rugged displays in high-reliability environments or industries where displays need to be seen in high ambient light conditions. The process of Optical Bonding is particularly well suited and much more effective when applied to devices that operate outdoors or in heavily lighted environments. When LCD displays are manufactured, including touchscreens, the front glass of the screen is layered onto the LCD module. This doesn’t present a problem in standard viewing environments, however in certain conditions, like with outdoor placement, the tiny gap between the 2 layers can impair viewing performance.

Choosing the Right Adhesive with E3 Displays

After knowing the advantages of optical bonding using liquid optically clear adhesives, it’s important to know the different types of adhesives that can be used. Some silicones can be cured using UV rays or there are acrylates that are typically cured using a combination of light and humidity. Both deliver excellent optical clarity but in most cases, silicones are considered the preferred adhesive. Silicones are smoother and are less likely to create image defects called “Mura effects”. After careful evaluation of numerous commercial materials (silicones, epoxies, urethane acrylates), E3 Displays determined that while UV curable urethane acrylates offered distinct mechanical and process advantages over silicones and epoxies, these commercially available adhesives did not meet the technical performance criteria essential for use in the harsh environments of avionics and military products. To solve this issue, E3 developed a family of custom adhesive formulations whose overall performance exceeds that of competing materials and are tailored to meet varied product requirements. After thousands of hours of development and testing, E3 Displays has created unparalleled adhesives in optical bonding which are application (and display) specific. The results of competitive testing by a variety of customers in a wide range of applications are overwhelming – E3 Displays consistently outperformed competitive products in all facets of evaluation. E3 Display bonding technology delivers the best value to its customers and ensures long term product reliability. 

Optically Bonded Overlays

Optically bonded displays have the potential for enhancement overlays to improve the overall performance and quality of the display. These include but are not limited to:

Anti-Vandal Shields

These rugged filters are available in various sizes to protect your optically bonded displays from impact, scratches, and chemicals. These shields provide maximum protection without sacrificing the anti-glare features, light transmission, and durability. These substrates are typically composed of polycarbonate, acrylic, chemically strengthened glass, or thick glass. 

EMI/RFI Shields

EMI is known as electromagnetic interference which is a disruption from another source. EMI is also referred to as Radio Frequency Interference (RFI). EMI happens when the operation is in close proximity to a device that emits signals. E3 Displays offers EMI protection integrated into LCD screens which deter outside magnetic interferences. No matter what industry you operate in, you want to have the security of knowing that you have a reliable display screen that performs with no interruptions. 

Heaters

In cooler climates, the LCD fluid will slow down and change the response time of the display. E3 can install transparent heater films through optical bonding to maintain a sleek and modern display, as well as maintain display response time. 

Touch Sensors

Touch sensors allow the user to interact with their devices in a more efficient and captivating way. E3 Displays can create various optically bonded touchscreens including multi-touch, projected capacitive, and resistive. 

Conclusion:

The key to maximizing your display value and performance is through liquid optical bonding, which is achieved by filling your display air gap with an E3 custom liquid optically clear adhesive. Optical Bonding provides many benefits including, enhanced clarity and viewability, ruggedization, dust and moisture protection, accurate touch experience, and improved heat dissipation. E3 Displays can optically bond any display type, up to 100”. There are also various overlays and enhancements that can be installed including, anti-vandal shields, EMI-RFI shields, heaters, and touch sensors. Optical bonding is the best way to achieve advanced clarity and maximum durability. 

About E3 Displays:

We’re a global design and manufacturing company that helps the world’s most innovative companies define the future of their business display needs. With over 20 years of combined experience in display technology, E3 Displays has everything you need to develop and manufacture your custom touch display all in one place. With customer-centric solutions featuring strategic planning, competitive pricing, longevity, and support, we ensure the best products on the market to help you scale. In the end, displays are a centerpiece in any hardware that provides a very important visual message in your product. We want to ensure that the visual entity exceeds your optical and performance requirements.

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